Automatic Light Gauge Steel Framing Machine for C75 C89 C140 Steel Frame Production

Product Description

Fully automatic 2-in-1, 3-in-1 light steel frame machine
Introduction and models of light steel villa keel machine

The light steel villa keel machine is a specialized industrial equipment engineered for manufacturing light steel keels. It is primarily utilized to fabricate rigid skeleton materials for light steel structural villas and prefabricated architectural buildings. (C89 C140)

Light Steel Frame Machine Overview
Villa Keel Roll Forming Details
Cold Roll Forming Machine Unit
Light Steel Keel Structure
One machine can complete two models
Profile Specification Drawing
Keel Machine Assembly
Keel Section Sample
Profile Precision View
Product details
Automated Production Line Workflow
Uncoiling → Sheet guiding → Auto punching → Roll forming → PLC control → Hydraulic pump system → Cutting system → Receiving table
Machine Configuration Layout
Hydraulic punching unit
Hydraulic punching
  • Material of punching die: Cr12 molybdenum vanadium die steel
  • Cutting method: Three blade cutting after forming
  • Blade material: Cr12 molybdenum vanadium mold steel
  • Processing technology: Semi precision machining followed by vacuum treatment to 58-60HRC before precision machining
Hydraulic station unit
Hydraulic system one set
  • Hydraulic motor power: 7.5KW
  • Hydraulic pump brand: YUKEN
  • Brand of directional valve: YUKEN
  • Fuel tank capacity: 200L
  • Equipped with a cooling device that works for a long time without generating heat
PLC control system
One set of control system
  • 1 laptop (Lenovo), operating system: Windows 7
  • 1 set of PLC control system
  • 1 set of upper level software (NC control software)
  • Control the position of stamping holes & cutting position
  • Control the number of production batches & pieces
  • Real time monitoring of production with remote control and maintenance
Industrial inkjet printer
One inkjet printer

Can spray logo, pattern, Chinese and English characters, numbers for automatic marking of finished products.

Finished product support table
One finished product support rack

3-meter manual finished material support frame. This table can produce and install by the machine.

Hydraulic decoiler
Complimentary
Hydraulic decoiler
  • Hydraulic control of inner diameter shrinkage of steel coil, automatic stop and start
  • Variable frequency speed regulation, motor driven
  • Discharge width: 50-350mm
  • Rated load capacity: 2 tons
  • Outer diameter of steel coil: ≤ 1300mm
  • Host power: 3KW
Product Parameters
Number Subject Details Technology
1 Machine color As you need Baking paint
2 Machine size 5.1*0.8*1.6m Annealing stress relief, 4-meter CNC precision machining
3 Machine weight 5T -
4 Forming method 11 steps Cold roll forming
5 Transmission mode Gears and chains -
6 Main motor 7.5KW servo motor Servo controlled
7 Rollers Material: Cr12 Molybdenum Vanadium Vacuum heat treatment after CNC semi precision machining 60-62HRC, CNC precision machining
8 Shafts Material: 40Cr Tempering treatment to 280-300HB, CNC semi precision machining followed by grinding machine precision machining
9 Working speed 35m/min 400m/min (Wall keel)
10 Production capacity 2500-3000m/day About 4-6 tons/day
11 Hole spacing error ±0.5mm Forward punching and backward shearing
12 Length error ±0.75mm -
13 Straightness error 2000:1 -
Customization Service: We make different solutions according to customers' drawing, tolerance and budget, offering professional one-to-one service, adaptable for your all requirements. Our products can be customized according to customer needs.
Application
Light Steel Villa Applications
Customer show
Client Site Show 1
Client Site Show 2
Frequently Asked Questions
1 Does your company can customized my needed profile?
Yes sir/Madam. Our machines are all customized according to customers' requests. Just provide us with your needed profile drawing and we can give you our professional machine design solution.
2 If I don't have profile drawing, but I want to buy one machine, can you help me?
Yes sir/Madam. If you don't have profile drawings, the solutions are:
• 2.1: Provide us with your profiles' pictures;
• 2.2: Tell us your country and we will check if we sell similar / related profile machines to your area, then recommend related profile drawings;
• 2.3: Tell us any information you have and it will be helpful for us to clarify your needed profiles, and then quote you.
3 What are your company advantages?
• 3.1: We are a 15-year large factory with abundant machine designing and manufacturing experience to provide the best solutions.
• 3.2: We have a completed production system and more than 20 sets of CNC machines which can support high-volume machine orders and guarantee delivery.
• 3.3: We have 20 years of foreign trade export experience. Our rich experience guarantees a smooth purchase and after-sales experience, identifying potential issues in advance.
• 3.4: We are a trusted roll forming machine enterprise with responsible after-sale services.
4 Will I receive a good machine? Same like I wanted to?
Yes sir/Madam. We manufacture strictly according to your confirmed profile drawing. We re-confirm drawings before production, test the machine upon completion, and guarantee good condition before you complete the balance payment.
5 What is the machine minimum order quantity?
One machine is okay.
6 What is your payment terms?
• 6.1: 30% T/T as deposit and 70% T/T as balance before shipping.
• 6.2: 100% L/C at sight.
• 6.3: Western Union payments.
• 6.4: Other requested payment terms can be checked upon inquiry.
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